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Cartoning Machines

Vertical Cartoning Machines

Cartoning Machines

 

The Vertical Cartoning machine family features automatic carton forming and sealing machines for loose or packaged products. This machine family offers:

  • Flexible management of cartons according to shape, size, dosage, and closure

  • A broad range of models that can cover all speed rates

  • Production of 1-600 cartons per minute

  • Carton opening management with patented solutions

  • Maximum layout design flexibility for a tailor-made construction of the facility

  • Continuous or index motion

Vertical Cartoning machines may be equipped with select accessories such as: Spout Application, Linear Weighers, and Gadget/Scoop Insertion. The following customization options are also available to be made on select machine models:

  • Special Shaped Cartons: Flip-top, gable-top, trunked pyramid cartons, hexagonal cartons, cartons with windows, cartons with concave or convex sides, etc.

  • Frozen Food: Manufactured using special components and materials (i.e. IP65, stainless steel) suited to the maintenance and cleaning requirements of the frozen food industry.

  • Plastic Tub Filling: Full handling of the process from extraction of the tub from the magazine, through filling up, to tapping with speeds of up to 60 cartons per minute.

PRODUCTS:

  • Chocolates & candies

  • Twist wrapped confections

  • Short cut pasta

  • Coffee capsules

  • Detergent powder and tabs

  • Seeds

  • Cereals

  • Sugar

  • Flour

  • Salt

  • Rice

  • Frozen food

  • Cat litter

  • Dry pet food

  • Fertilizer

CM Vertical Cartoner

CM Vertical Cartoner

 

The CM vertical cartoning machine models are for automatic direct fill of powders, granulated products, and numerous small to medium sized items into cardboard cartons. The CM machine is built with a simple operator friendly design, are accessible and easy to changeover, and guarantee a high degree of efficiency. The units can be fitted and supplied with various types of product dosing systems, including; volumetric cup dosing heads, multihead weighers, linear weighers, counting systems, and augers fillers. Depending on the product packaging, the DM may be equipped with different forms of closing systems such as; traditional flap closing sequence, reverse flap “labyrinth” sequence, tuck-in, and gable top closures. The CM machines also have the capabilities of handling special design cartons, such as truncated pyramid or hexagonal shapes and concave or convex sides. Additionally, options of spout application via mechanical and electrical integration of spout inserting machines is possible.

TECHNICAL DATA:

  • Carton Size: Min 60 x 30 x 140 mm; Max 310 x 120 x 330 mm

  • Speed: up to 140 cpm

  • Gross Weight: 6,000 kg

  • Compressed Air: 5 Nl/min

  • Installed Power: 13 Kw

CM Bag In Box

 

The CM Bag in A Box vertical cartoning machine provides an ideal solution for carton filling, and offers the functionality to insert an additional item into the carton, such as a sealed sachet or spice packet. Like other CM series cartoning machines, the CM Bag in a Box may be equipped with a wide range of customizable options.

TECHNICAL DATA:

  • Carton Size: Min 60 x 30 x 60 mm

  • Carton Size: Max 310 x 120 x 350 mm

  • Speed: 60 cartons per min

  • Various filling options: direct fill, bag-in-box for one or more bags, sachets, tubs, etc.

  • Different bag types: pillow, 4-seal, etc.

  • Index or continuous motion

  • Supports various types of closing systems such as tuck-in, labyrinth, and traditional

  • Flap-closing system after emergency stop

BAG TYPES:

Pillow, 4-seal, etc.

CM Bag In Box Vertical Cartoning Machine

CMX8-CD

CMX8-CD Cartoning Machine

 

CMX8-CD Features:

  • Speed: up to 150 cpm

  • Interface with two counting machines equipped with three drop points; and, the option to handle two different product recipes within the same box

  • Memory buckets between the counters’ discharge and the carton to perform a “no-product – no-carton” function

  • Bulk off station working mode allows the filling of big boxes with 500 capsules instead of the standard cartons

  • Detection of correct tensioning of the main chains > visual system with alarm in case of loose chain

  • Mobile flap folding system in case of machine stop; eliminating the need for a downstream buffer conveyor to empty the machine

  • A vision camera provides a bar code check of carton type during insertion, OCR check of the coding quality, and carton squareness check at the exit (±1 mm)

  • Matching between infeed count weight and final single carton weight

  • “Color driven” intuitive size change

  • Automatic detection of a new size through barcode reading

  • Vibration and upper tamping system to facilitate the settling of the capsules inside the carton

  • Reduced noise due to the limited use of air cylinders, hotmelt electromagnetic guns, etc.

  • Energy saving through the use of linear motors

IVFS/IVFB

 

The IVFS/IVFB vertical cartoning machine is for automatic direct fill of powders, granulated products, and numerous small to medium sized items into cardboard cartons. The IVFS is a high speed cartoning machine with patented NPU rotary turret to set-up the cartons. Dosing options include gravity feeding and volumetric feeding. 

TECHNICAL DATA:

  • Carton Size: Min 90 x 30 x 120 mm

  • Carton Size: Max 300 x 145 x 390 mm

  • Speed: Up to 330 cpm

IVFS-IVFB Vertical Cartoning Machine For Automatic Direct Fill Of Powders

NHS

NHS Vertical Cartoning Machine For Automatic Direct Fill Of Powders

 

The NHS vertical cartoning machine models are for automatic direct fill of powders, granulated products, and numerous small to medium sized items into cardboard cartons. The NHS models are our highest performing vertical cartoner machines. There are many are constantly producing in excess of 500 cartons/min (24 hours/day, 7 days a week) with the NHS vertical cartoner. These units can be supplied and fitted with different types of product dosing systems, including but not limited to volumetric cup dosing heads and multihead weigher. The NHS machines’ design concepts are fully maximized, to reach what is considered to be “State of the Art” for vertical cartoning machine solutions.

All units employ NPU carton picking and extraction system consisting of a patented multi-station design and rotary turret. This allows inline carton magazine layout, “soft” extraction, and progressive opening of the carton (while rotating in the same direction of travel as the carousel) is inserted into a continuous moving chain. Vacuum circuits, activation, and piloting of the carton extraction and insertion sequence is linked to main electronic cam programmer and machine PLC.

TECHNICAL DATA:

  • Carton Size: Min 100 x 30 x 140 mm; Max 190 x 80 x 300 mm

  • Speed: Up to 550 cpm

  • Gross Weight: 15,000 kg

  • Compressed Air: 50 Nl/min

  • Installed Power: 36 Kw

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